CATALOGUE OF SUBSTITUTIONS


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Intermediate cleaning by recirculation-air blow system
Abstract
Car cylinder heads made of alu-aloys are cleaned intermediately from cooling lubricants and chips in an inline recirculation-air blow-system without any agent.

Description of the substitution
Car cylinder heads made of alu-aloys are cleaned intermediately from cooling lubricants and chips. The equipment is an inline recirculation-air blow-system for cleaning without any agent. The system use self-produced highly compacted air by lateral channel sealer (optional: compressed air for complicated and difficult accessible drilled holes and emptying of scooping components by “gym wheel”-turning skid). After the cleaning the car cylinders undergo further mechanical treatment. Earlier parts were blown off manually by compressed air. The new method saves time and energy.

The example includes
Safety and health at work: -
Environment: Yes

Technical requirements the product must fulfil
Free of chips and loose dirt
Part must not be dripping


What problems made you look for a substitution?
Time and energy savings

What substance or product did you use before?
Compressed air, manually

What solution did you find?
Inline recirculation-air blow-system

Assessment of the solution
Environment: No cleaning agent is used, thus no waste from this side. The blown off mixture of cooling lubricants and chips is led into a channel, from where it is flushed with cooling lubricant into the central cooling lubricant system (alternatively a pump can be installed). Chips are separated in that system. Heat recovery.
 

What other solutions did you try/assess?
-
 


Breakdown into industries
Iron and metal, electronics and automotive industries

Who entered the example?
Company: Cooperation Centre Hamburg
Name: Klaus Kuhl
Address 1: Besenbinderhof 60
Address 2:
Zip code: 20097
City: Hamburg
E-mail: k.kuhl@kooperationsstelle-hh.de
Type: Organisation

Created by: Klaus Kuhl Thursday, June 26, 2008
Last edited by: Lone Wibroe Thursday, June 26, 2008
581

k.kuhl@kooperationsstelle-hh.de
 
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